Top cover glass assembly顶盖玻璃总成

1. Preparation1. 准备工作 1 Park the vehicle on a flat road, activate the parking brake, and turn the vehicle power supply to "OFF".将车辆停在平坦路面，启用驻车制动，整车电源处于“OFF”状态。 2 Disconnect the negative terminal of the 12V battery.断开蓄电池负极。

2. Remove the second row seat cushion assembly2. 拆卸第二排座椅坐垫总成 Reference: Second row seat cushion assembly参考：第二排座椅坐垫总成

3. Remove the second row left seat back assembly3. 拆卸第二排左座椅靠背总成 Reference: Second row left seat back assembly参考：第二排左座椅靠背总成

4. Remove the second row right seat back assembly4. 拆卸第二排右座椅靠背总成 Reference: Second row right seat back assembly参考：第二排右座椅靠背总成

5. Remove the second row left backrest connection bracket5. 拆卸第二排左靠背连接支架 Reference: Second row left backrest connection bracket参考：第二排左靠背连接支架

6. Remove the second row right backrest connection bracket6. 拆卸第二排右靠背连接支架 Reference: Second row right backrest connection bracket参考：第二排右靠背连接支架

7. Remove the driver's side lower left decorative panel assembly7. 拆卸驾驶侧左下装饰板总成 Reference: Driver's side lower left decorative panel assembly参考：驾驶侧左下装饰板总成

8. Remove the driver's side lower cover panel assembly8. 拆卸驾驶侧下护板总成 Reference: Driver's side lower cover panel assembly参考：驾驶侧下护板总成

9. Remove the left end cover assembly of the instrument panel9. 拆卸仪表板左侧端盖总成 Reference: Instrument panel left end cover assembly参考：仪表板左侧端盖总成

10. Remove the left end cover of the instrument panel10. 拆卸仪表板左侧端盖盖板 Reference: Instrument panel left end cover参考：仪表板左侧端盖盖板

11. Remove the left front inner sill trim panel assembly11. 拆卸左前内门槛饰板总成 Reference: Left front inner sill trim panel assembly参考：左前内门槛饰板总成

12. Remove the left rear inner sill trim panel assembly12. 拆卸左后内门槛饰板总成 Reference: Left rear inner sill trim panel assembly参考：左后内门槛饰板总成

13. Remove the passenger side lower right decorative panel assembly13. 拆卸副驾驶侧右下装饰板总成 Reference: Passenger side lower right decorative panel assembly参考：副驾驶侧右下装饰板总成

14. Remove the right end cover assembly of the instrument panel14. 拆卸仪表板右侧端盖总成 Reference: Instrument panel right end cover assembly参考：仪表板右侧端盖总成

15. Remove the right end cover of the instrument panel15. 拆卸仪表板右侧端盖盖板 Reference: Instrument panel right end cover参考：仪表板右侧端盖盖板

16. Remove the right front inner sill trim panel assembly16. 拆卸右前内门槛饰板总成 Reference: Right front inner sill trim panel assembly参考：右前内门槛饰板总成

17. Remove the right rear inner sill trim panel assembly17. 拆卸右后内门槛饰板总成 Reference: Right rear inner sill trim panel assembly参考：右后内门槛饰板总成

18. Remove the hatchback door sill trim panel assembly18. 拆卸掀背门门槛饰板总成 Reference: Hatchback door sill trim panel assembly参考：掀背门门槛饰板总成

19. Remove the left A-pillar upper trim panel assembly19. 拆卸左A柱上饰板总成 Reference: Left A-pillar upper trim panel assembly参考：左A柱上饰板总成

20. Remove the left B-pillar air outlet assembly20. 拆卸左侧B柱出风口总成 Reference: Left B-pillar air outlet assembly参考：左侧B柱出风口总成

21. Remove the left B-pillar lower trim panel assembly21. 拆卸左B柱下饰板总成 Reference: Left B-pillar lower trim panel assembly参考：左B柱下饰板总成

22. Remove the left B-pillar upper trim panel assembly22. 拆卸左B柱上饰板总成 Reference: Left B-pillar upper trim panel assembly参考：左B柱上饰板总成

23. Remove the trunk light23. 拆卸行李箱灯 Reference: luggage compartment light参考：行李箱灯

24. Remove the backup power socket (right C-pillar)24. 拆卸后备电源插座(右C柱) Reference: Backup power socket (right C-pillar)参考：后备电源插座(右C柱)

25. Remove the left C-pillar lower trim panel assembly25. 拆卸左C柱下饰板总成 Reference: Left C-pillar lower trim panel assembly参考：左C柱下饰板总成

26. Remove the left C-pillar upper trim panel assembly26. 拆卸左C柱上饰板总成 Reference: Left C-pillar upper trim panel assembly参考：左C柱上饰板总成

27. Remove the right A-pillar upper trim panel assembly27. 拆卸右A柱上饰板总成 Reference: Right A-pillar upper trim panel assembly参考：右A柱上饰板总成

28. Remove the right B-pillar air outlet assembly28. 拆卸右侧B柱出风口总成 Reference: Right B-pillar air duct assembly参考：右侧B柱风管总成

29. Remove the right B-pillar lower trim panel assembly29. 拆卸右B柱下饰板总成 Reference: Right B-pillar lower trim panel assembly参考：右B柱下饰板总成

30. Remove the right B-pillar upper trim panel assembly30. 拆卸右B柱上饰板总成 Reference: Right B-pillar upper trim panel assembly参考：右B柱上饰板总成

31. Remove the right C-pillar lower trim panel assembly31. 拆卸右C柱下饰板总成 Reference: Right C-pillar lower trim panel assembly参考：右C柱下饰板总成

32. Remove the upper trim panel assembly of the right C-pillar32. 拆卸右C柱上饰板总成 Reference: Right C-pillar upper trim panel assembly参考：右C柱上饰板总成

33. Remove the front dome light33. 拆卸前排顶灯 Reference: Front dome light assembly参考：前排顶灯总成

34. Remove the right rear dome light34. 拆卸右后排顶灯 Reference: Right rear dome light参考：右后排顶灯

35. Remove the left rear dome light35. 拆卸左后排顶灯 Reference: Left rear dome light参考：左后排顶灯

36. Disassembly of the left sun visor assembly36. 拆卸左遮阳板总成 Reference: Left sun visor assembly参考：左遮阳板总成

37. Disassembly of the right sun visor assembly37. 拆卸右遮阳板总成 Reference: Right sun visor assembly参考：右遮阳板总成

38. Remove sun visor hooks38. 拆卸遮阳板挂钩 Reference: Sun visor hook参考：遮阳板挂钩

39. Remove the left rear roof handle assembly39. 拆卸左后顶棚拉手总成 Reference: Left rear ceiling handle assembly参考：左后顶棚拉手总成

40. Remove the right rear ceiling handle assembly40. 拆卸右后顶棚拉手总成 Reference: Right rear ceiling handle assembly参考：右后顶棚拉手总成

41. Remove the ceiling handle assembly41. 拆卸顶棚拉手总成 Reference: Ceiling handle assembly参考：顶棚拉手总成

42. Remove the ceiling assembly42. 拆卸顶棚总成 Reference: Ceiling assembly参考：顶棚总成

43. Remove the left luggage rack assembly43. 拆卸左行李架总成 Reference: Left luggage rack assembly参考：左行李架总成

44. Remove the right luggage rack assembly44. 拆卸右行李架总成 Reference: Right luggage rack assembly参考：右行李架总成

45. Perform protective operations45. 进行保护操作 1 Use film to cover the area around the air vents of the air conditioner to prevent scattered broken glass from falling into the vents and causing hidden dangers.使用薄膜覆盖空调风口周围部位，防止散落的碎玻璃掉入风口内造成隐患。   Warning:警告： ♦  If broken glass falls into the air vent of the air conditioner, it will damage the air conditioner assembly or blow into the cab when the air conditioner is turned on, and may cause personal injury.如果碎玻璃落入空调风口，开启空调时会损坏空调总成或吹入驾驶室，并可能造成人身伤害。 2 Paste protective tape on the body around the roof glass assembly to prevent damage to the body surface during disassembly.在顶盖玻璃总成四周车身上粘贴保护胶带，防止拆卸过程中损伤车身表面。

46. Remove the top cover glass assembly46. 拆卸顶盖玻璃总成

1 Use the wire feed tool to thread the wire rope through the seam between the body and roof glass assembly from the position shown.从图示位置使用送线工具将钢丝绳穿过车身和顶盖玻璃总成之间的接缝。 2 Tie both ends of the wire to a workable block of wood or similar object.将钢丝线的两端系在可操作的木块或类似物体上。 Recommended tools: jigsaw glass remover推荐工具：线锯式玻璃拆卸器

3 Pull the wire rope around the top glass assembly to cut the adhesive.沿顶盖玻璃总成周围拉动钢丝绳，切割粘合剂。   Caution:注意： ♦  Be careful to bypass the positioning pins shown in the figure.注意绕过图示定位销。 ♦  This step requires 2 people to operate at the same time.此步骤需2人同时操作。

4 Use a suction cup to remove the top cover glass assembly.使用吸盘取下顶盖玻璃总成。   Caution:注意： ♦  Make sure the suction cups secure the top cover glass assembly.确保吸盘牢固固定顶盖玻璃总成。 ♦  2–4 people are required to assist in removing the top cover glass assembly.需要2–4人协助取下顶盖玻璃总成。 5 Use a scraper to remove excess adhesive from the body contact surfaces.使用刮刀清除车身接触面上多余的粘合剂。   Caution:注意： ♦  Be careful not to damage the surface of the vehicle body.小心，请勿损伤车身表面。 6 Clean vehicle interior debris and body surfaces.清洁车辆内部碎屑和车身表面。

Caution:注意： ♦  The top cover glass cannot be reused after being removed.顶盖玻璃拆卸后不可重复使用。 ♦  Check that the top cover glass can only be used within the expiration date, which is printed on the sticker on the inner surface of the top cover glass.检查顶盖玻璃应在超期日期内方可使用，超期日期印刷在顶盖玻璃内表面的贴纸上。 ♦  Before applying glue, check whether there is any dirt on the rubberized surface of the top cover glass, including dust, water stains, oil stains, etc. It is prohibited to clean the rubberized surface of the top cover glass without authorization, including but not limited to water, alcohol, etc.涂胶前检查顶盖玻璃涂胶面上是否有脏污，包括灰尘、水迹、油污等，顶盖玻璃涂胶面禁止擅自清洁，包括且不限于水、酒精等。 ♦  If any abnormal dirt is found, please do not handle it without authorization. You need to contact the original equipment manufacturer for processing.如有发现异常脏污，不可擅自处理，需联系主机厂处理。 ♦  During the handling of the top cover glass, direct contact between the skin and the rubberized surface must be avoided. Employees must wear new disposable rubber gloves before touching the rubberized surface of the top cover glass.顶盖玻璃搬运过程中，需避免皮肤与涂胶面直接接触，员工需佩戴全新一次橡胶手套后方可接触顶盖玻璃涂胶面。

1. Install the top cover glass assembly1. 安装顶盖玻璃总成

1 Use DuPont 5402 primer to evenly apply it to the installation position of the top cover glass assembly on the body. The width of the application is about 20mm, and it needs to cover the original primer track of the body.使用杜邦5402底涂均匀涂抹到顶盖玻璃总成在车身上的安装位置，涂抹宽度约20mm，需覆盖车身原底涂轨迹。 Special primer: DuPont 5402 primer专用底涂：杜邦5402底涂剂   Note:提示： ♦  Before applying primer, check that the paint on the car body is not damaged and that the surface is clean and free of residue and other foreign matter.涂底涂之前需检查车身处油漆无破损，且表面洁净，无残渣等异物。 ♦  Before use, confirm that the primer is within the validity period and shake it thoroughly before use. After hearing the sound of the steel balls in the bottle, shake for one minute. The product in the original package should be used up within 8 hours.使用前确认底涂在有效期内并充分摇匀使用，听到瓶内钢珠响声后在摇动一分钟，原包装内产品要在8小时内用完。 ♦  After applying the primer, let it dry for 5-10 minutes, and complete the installation of the top cover glass within 8 hours.底涂涂抹后晾置5–10min，并在8h内完成顶盖玻璃安装。

2 As shown in the picture, apply glass glue evenly on the black primer surface A of the top cover glass.如图所示，在顶盖玻璃的黑色底涂面A上均匀涂抹玻璃胶。 Special glass glue: DuPont BS1815 glass glue专用玻璃胶：杜邦BS1815玻璃胶   Warning:警告： ♦  DuPont BS1815 glass glue must be used, other brands of glass glue will cause the top cover glass to separate from the body.必须使用杜邦BS1815玻璃胶，其他牌号玻璃胶将会导致顶盖玻璃与车身脱离。   Caution:注意： ♦  Apply glue along the center line of the black primer surface A. The glue cross-section shape is an isosceles triangle with a base of 9mm and a height of 13mm.沿黑色底涂面A中心线进行打胶，打胶截面形状呈底边9mm，高13mm的等腰三角形。

3 Install the top cover glass assembly.安装顶盖玻璃总成。 a. Use a suction cup to place the top cover glass assembly, align the relative position marks between the top cover glass assembly and the body, align the positioning pin mounting holes, and then gently press in along the edge.使用吸盘放置顶盖玻璃总成，对齐顶盖玻璃总成与车身上的相对位置标记，对齐定位销安装孔，然后沿着边缘轻轻压入。 b. Gently press the surface of the roof glass assembly to ensure it is firmly installed on the body.轻轻按压顶盖玻璃总成表面，确保已将其牢固安装到车身上。 c. Use a scraper to remove any excess or protruding adhesive.使用刮刀清除所有多余或突出的粘合剂。 d. Use protective tape to secure the top glass assembly until the applied adhesive hardens.使用保护胶带固定顶盖玻璃总成，直到涂抹的粘合剂硬化。

2. Remove the covering film from the car interior2. 取出车内的覆盖薄膜   Caution:注意： ♦  When removing the film, workers should be careful not to be damaged by scattered debris or glass.工作人员取出薄膜时谨防被散落的碎屑或玻璃损伤。 ♦  After removing the film, check whether there are any broken glass left in the car, and if so, clean it up.取出薄膜后应检查车内是否残留碎玻璃，若有应清理。

3. Check for water leakage (rain test)3. 检查是否漏水(淋雨试验)

1 After the roof glass is installed, it will take some time for the glue to solidify. To ensure a good bonding effect, please wait at least 4 hours before spraying water, and let it sit for 3 days before using the vehicle. Be careful not to use it at high speeds, bumps, or other harsh working conditions within 7 days. The vehicle can be used normally after 7 days when the glue is completely cured.顶盖玻璃安装后胶水需一定时间使胶水固化，为保证良好的粘接效果，请至少4h后再进行淋水，静置3天后方可使用车辆，注意7天内不要在高速、颠簸或其他恶劣工况下使用，7天胶水完全固化后可正常使用车辆。 2 Remove the protective tape.揭下保护胶带。

4. Install/remove left luggage rack assembly4. 安装卸左行李架总成 Reference: Right luggage rack assembly参考：右行李架总成

5. Install the right luggage rack assembly5. 安装右行李架总成 Reference: Left luggage rack assembly参考：左行李架总成

6. Install the ceiling assembly6. 安装顶棚总成 Reference: Ceiling assembly参考：顶棚总成

7. Install the ceiling handle assembly7. 安装顶棚拉手总成 Reference: Ceiling handle assembly参考：顶棚拉手总成

8. Install the right rear ceiling handle assembly8. 安装右后顶棚拉手总成 Reference: Right rear ceiling handle assembly参考：右后顶棚拉手总成

9. Install the left rear ceiling handle assembly9. 安装左后顶棚拉手总成 Reference: Left rear ceiling handle assembly参考：左后顶棚拉手总成

10. Install sun visor hooks10. 安装遮阳板挂钩 Reference: Sun visor hook参考：遮阳板挂钩

11. Install the right sun visor assembly11. 安装右遮阳板总成 Reference: Right sun visor assembly参考：右遮阳板总成

12. Install the left sun visor assembly12. 安装左遮阳板总成 Reference: Left sun visor assembly参考：左遮阳板总成

13. Install the right rear dome light13. 安装右后排顶灯 Reference: Right rear dome light参考：右后排顶灯

14. Install the left rear dome light14. 安装左后排顶灯 Reference: Left rear dome light参考：左后排顶灯

15. Install front dome lights15. 安装前排顶灯 Reference: Front dome light assembly参考：前排顶灯总成

16. Install the right C-pillar upper trim panel assembly16. 安装右C柱上饰板总成 Reference: Right C-pillar upper trim panel assembly参考：右C柱上饰板总成

17. Install the right C-pillar lower trim panel assembly17. 安装右C柱下饰板总成 Reference: Right C-pillar lower trim panel assembly参考：右C柱下饰板总成

18. Install the backup power socket (right C-pillar)18. 安装后备电源插座(右C柱) Reference: Backup power socket (right C-pillar)参考：后备电源插座(右C柱)

19. Install the right B-pillar upper trim panel assembly19. 安装右B柱上饰板总成 Reference: Right B-pillar upper trim panel assembly参考：右B柱上饰板总成

20. Install the right B-pillar lower trim panel assembly20. 安装右B柱下饰板总成 Reference: Right B-pillar lower trim panel assembly参考：右B柱下饰板总成

21. Install the right B-pillar air outlet assembly21. 安装右侧B柱出风口总成 Reference: Right B-pillar air duct assembly参考：右侧B柱风管总成

22. Install the right A-pillar upper trim panel assembly22. 安装右A柱上饰板总成 Reference: Right A-pillar upper trim panel assembly参考：右A柱上饰板总成

23. Install the left C-pillar upper trim panel assembly23. 安装左C柱上饰板总成 Reference: Left C-pillar upper trim panel assembly参考：左C柱上饰板总成

24. Install the left C-pillar lower trim panel assembly24. 安装左C柱下饰板总成 Reference: Left C-pillar lower trim panel assembly参考：左C柱下饰板总成

25. Install trunk light25. 安装行李箱灯 Reference: luggage compartment light参考：行李箱灯

26. Install the left B-pillar upper trim panel assembly26. 安装左B柱上饰板总成 Reference: Left B-pillar upper trim panel assembly参考：左B柱上饰板总成

27. Install the left B-pillar lower trim panel assembly27. 安装左B柱下饰板总成 Reference: Left B-pillar lower trim panel assembly参考：左B柱下饰板总成

28. Install the left B-pillar air outlet assembly28. 安装左侧B柱出风口总成 Reference: Left B-pillar air outlet assembly参考：左侧B柱出风口总成

29. Install the left A-pillar upper trim panel assembly29. 安装左A柱上饰板总成 Reference: Left A-pillar upper trim panel assembly参考：左A柱上饰板总成

30. Install hatchback door sill trim panel assembly30. 安装掀背门门槛饰板总成 Reference: Hatchback door sill trim panel assembly参考：掀背门门槛饰板总成

31. Install the right rear inner sill trim panel assembly31. 安装右后内门槛饰板总成 Reference: Right rear inner sill trim panel assembly参考：右后内门槛饰板总成

32. Install right front interior door sill trim assembly32. 安装右前内门槛饰板总成 Reference: Right front inner sill trim panel assembly参考：右前内门槛饰板总成

33. Install the right-side end cover plate of the dashboard.33. 安装仪表板右侧端盖盖板 Reference: Instrument panel right end cover参考：仪表板右侧端盖盖板

34. Install the right-side end cover assembly of the instrument panel.34. 安装仪表板右侧端盖总成 Reference: Instrument panel right end cover assembly参考：仪表板右侧端盖总成

35. Install the lower right trim panel assembly on the passenger side.35. 安装副驾驶侧右下装饰板总成 Reference: Passenger side lower right decorative panel assembly参考：副驾驶侧右下装饰板总成

36. Install the left rear inner door sill trim assembly.36. 安装左后内门槛饰板总成 Reference: Left rear inner sill trim panel assembly参考：左后内门槛饰板总成

37. Install the left front inner sill trim assembly37. 安装左前内门槛饰板总成 Reference: Left front inner sill trim panel assembly参考：左前内门槛饰板总成

38. Install the left end cover plate of the instrument panel.38. 安装仪表板左侧端盖盖板 Reference: Instrument panel left end cover参考：仪表板左侧端盖盖板

39. Install the left end cover assembly of the instrument panel.39. 安装仪表板左侧端盖总成 Reference: Instrument panel left end cover assembly参考：仪表板左侧端盖总成

40. Install the driver's side lower cover panel assembly40. 安装驾驶侧下护板总成 Reference: Driver's side lower cover panel assembly参考：驾驶侧下护板总成

41. Install the driver's side lower left decorative panel assembly41. 安装驾驶侧左下装饰板总成 Reference: Driver's side lower left decorative panel assembly参考：驾驶侧左下装饰板总成

42. Install the second row right backrest connection bracket42. 安装第二排右靠背连接支架 Reference: Second row right backrest connection bracket参考：第二排右靠背连接支架

43. Install the second row left backrest connection bracket43. 安装第二排左靠背连接支架 Reference: Second row left backrest connection bracket参考：第二排左靠背连接支架

44. Install the second row right seat back assembly44. 安装第二排右座椅靠背总成 Reference: Second row right seat back assembly参考：第二排右座椅靠背总成

45. Install the second row left seat back assembly45. 安装第二排左座椅靠背总成 Reference: Second row left seat back assembly参考：第二排左座椅靠背总成

46. Install the second row seat cushion assembly46. 安装第二排座椅坐垫总成 Reference: Second row seat cushion assembly参考：第二排座椅坐垫总成

47. Connect the negative terminal of the 12V battery, start the vehicle, and check that all functions should work normally.47. 连接蓄电池负极，启动车辆，检查各功能应工作正常