Removal procedure拆卸程序
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1. Preparation1. 准备工作
1 Park the vehicle on a flat road, activate the parking brake, and turn the vehicle power supply to "OFF".将车辆停在平坦路面,启用驻车制动,整车电源处于“OFF”状态。
2 Disconnect the negative terminal of the 12V battery.断开蓄电池负极。
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2. Remove the hatchback door handle box assembly2. 拆卸掀背门拉手盒总成
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3. Remove liftgate switch3. 拆卸举升门开关
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4. Remove the hatchback door lower trim panel assembly4. 拆卸掀背门下饰板总成
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5. Remove the hatchback door upper trim panel assembly5. 拆卸掀背门上饰板总成
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6. Remove the rear wing spoiler assembly6. 拆卸尾翼扰流板总成
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7. Remove the left D-pillar exterior trim panel assembly7. 拆卸左D柱外饰板总成
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8. Remove the right D-pillar exterior trim panel assembly8. 拆卸右D柱外饰板总成
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9. Perform protective operations9. 进行保护操作
1 Use film to cover the area around the rear windshield.使用薄膜覆盖后风窗周围部位。
2 Paste protective tape on the body around the rear windshield assembly to prevent damage to the body surface during disassembly.在后风窗总成四周车身上粘贴保护胶带,防止拆卸过程中损伤车身表面。
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10. Remove the rear windshield assembly10. 拆卸后风窗总成
1 Disconnect the heating wire harness connectors on both sides of the rear windshield.断开后风窗两侧加热丝线束接插件。
2 Use a razor blade to cut a section of glass glue and run piano wire from the inside of the car through the seam between the body and the rear windshield assembly.使用刀片切开一段玻璃胶,从车内将钢琴线穿过车身和后风窗总成之间的接缝。
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Recommended tools: jigsaw glass remover推荐工具:线锯式玻璃拆卸器 |
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Caution:注意: |
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Do not damage the 2 positioning pins A of the rear windshield.切勿损坏后风窗2个定位销A。 |
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3 Pull the piano wire around the rear window assembly and cut the glass glue.沿后风窗总成周围拉动钢琴线,切割玻璃胶。
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Recommended tools: jigsaw glass remover推荐工具:线锯式玻璃拆卸器 |
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Caution:注意: |
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This step requires 2 people to operate at the same time.此步骤需2人同时操作。 |
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When cutting the rear windshield assembly, be careful not to damage the paint or interior or exterior trim.切割后风窗总成时,小心不要损坏车漆或内外饰件。 |
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Prevent the rear windshield assembly from sliding down.避免后风窗总成滑落。 |
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4 Use the glass suction cup to remove the rear windshield assembly.使用玻璃吸盘取下后风窗总成。
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Recommended tools: glass suction cup推荐工具:玻璃吸盘 |
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Caution:注意: |
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This step requires the cooperation of 2 people.此步骤需2人协作完成。 |
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The rear windshield assembly is a disposable part and should be scrapped after each disassembly.后风窗总成为一次性件,每次拆卸后应报废处理。 |
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5 Use a scraper to remove excess glass glue from the body contact surface.使用刮刀清除车身接触面上多余的玻璃胶。
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Caution:注意: |
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Be careful not to damage the surface of the vehicle body.小心,请勿损伤车身表面。 |
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Note:提示: |
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Leave about 1.0mm of glass glue on the body for better installation of the rear windshield assembly.在车身上留下约1.0mm的玻璃胶,以便后续更好的安装后风窗总成。 |
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6 Clean vehicle interior debris and body surfaces.清洁车辆内部碎屑和车身表面。
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Installation procedure安装程序
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1. Install the rear windshield assembly1. 安装后风窗总成
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1 Align the two positioning pins A of the rear windshield assembly with the mounting holes on the body.对准后风窗总成的2个定位销A和车身上的安装孔。
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Caution:注意: |
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Check to make sure that the entire contact surface at the edge of the rear windshield assembly is smooth enough.检查并确认后风窗总成边缘的整个接触表面足够平滑。 |
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The rear windshield assembly is a one-time use piece and new parts should be used for each installation.后风窗总成为一次性件,每次安装应使用新件。 |
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2 Use the glass suction cup to place the rear windshield assembly into its installation position.使用玻璃吸盘将后风窗总成放置到安装位置。
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Recommended tools: glass suction cup推荐工具:玻璃吸盘 |
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Note:提示: |
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Check to make sure that the entire contact surface at the edge of the rear windshield assembly is smooth enough.检查并确认后风窗总成边缘的整个接触表面足够平滑。 |
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3 Remove the rear windshield assembly again.再次取下后风窗总成。
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Recommended tools: glass suction cup推荐工具:玻璃吸盘 |
4 Use a sponge soaked in primer to evenly apply it to the installation position of the glass on the car body.用浸有底剂的海绵,均匀涂抹到玻璃在车身上的安装位置。
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Note:提示: |
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Leave to dry for 5-10 minutes.晾置5-10分钟。 |
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5 As shown in the picture, apply equal-section glass glue evenly on the body installation position.如图所示,在车身安装位置上均匀涂抹等截面玻璃胶。
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Caution:注意: |
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Do not apply glass glue on the glass, otherwise it will be difficult to find the installation location during installation.不可将玻璃胶涂抹在玻璃上,否则安装时不易寻找安装位置。 |
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6 Align the relative position marks between the rear windshield assembly and the body, align the positioning pin mounting holes, use a glass suction cup to place the rear windshield assembly, and then press it in gently along the edge.对齐后风窗总成与车身上的相对位置标记,对齐定位销安装孔,使用玻璃吸盘放置后风窗总成,然后沿着边缘轻轻压入。
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Recommended tools: glass suction cup推荐工具:玻璃吸盘 |
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Caution:注意: |
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Check and confirm that the rear windshield assembly stopper is correctly installed on the vehicle body.检查并确认后风窗总成挡块正确安装到车身上。 |
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Check the gap between the body and the rear window assembly.检查车身与后风窗总成之间的间隙。 |
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7 Gently press the surface of the rear windshield assembly to ensure it is firmly installed on the vehicle body.轻轻按压后风窗总成表面,确保已将其牢固安装到车身上。
8 Use a scraper to remove any excess or protruding glass glue.使用刮刀清除所有多余或突出的玻璃胶。
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Caution:注意: |
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Be careful not to damage the surface of the vehicle body.小心,请勿损伤车身表面。 |
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9 Use protective tape to secure the rear windshield assembly until the applied sealant hardens.使用保护胶带固定后风窗总成,直到涂抹的密封胶硬化。
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Note:提示: |
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For the minimum amount of time you need to wait before driving the vehicle, follow the glass sealant manufacturer's instructions or the corresponding instructions.有关驾驶车辆前需要等待的最少时间,请遵循玻璃密封胶厂商的说明或相应说明书的说明。 |
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10 Connect the heating wire harness connectors on both sides of the rear windshield.连接后风窗两侧加热丝线束接插件。
11 Remove the covering film from the car.取出车内的覆盖薄膜。
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2. Check for water leakage (rain test)2. 检查是否漏水(淋雨试验)
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1 After the sealant hardens, sprinkle water from the outside of the vehicle (10 minutes) to check and confirm whether there is water leakage. If there is water leakage, clean the water traces and replenish the glass glue in time.密封胶硬化后,从车辆外部洒水(10min),检查并确认是否有水渗漏。若有水渗漏,则清洁水迹并及时补充玻璃胶。
2 Remove the protective tape.揭下保护胶带。
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3. Install the left D-pillar exterior trim panel assembly3. 安装左D柱外饰板总成
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4. Install the right D-pillar exterior trim assembly4. 安装右D柱外饰板总成
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5. Install the rear wing spoiler assembly5. 安装尾翼扰流板总成
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6. Install the hatchback door upper trim panel assembly6. 安装掀背门上饰板总成
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7. Install the hatchback door lower trim panel assembly7. 安装掀背门下饰板总成
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8. Install liftgate switch8. 安装举升门开关
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9. Install hatchback door handle box assembly9. 安装掀背门拉手盒总成
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10. Connect the negative terminal of the 12V battery, start the vehicle, and check that the heating function of the rear windshield assembly should work normally.10. 连接蓄电池负极,启动车辆,检查后风窗总成加热功能应正常工作
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