EV systems › High-voltage battery system › Repair
电池组箱总成 · T00609942

 Battery pack assembly电池组箱总成

Removal procedure拆卸程序
1. Preparation1. 准备工作
1 Drive the vehicle into the lift position, activate the parking brake, and put the vehicle power supply in the "OFF" state.将车辆驶入举升机举升位置,启用驻车制动,整车电源处于“OFF”状态。
2 Disconnect the negative terminal of the 12V battery.断开蓄电池负极。
3 Lift the vehicle.举升车辆。
2. Remove the left side skirt assembly2. 拆卸左侧裙板总成
3. Remove the right side skirt assembly3. 拆卸右侧裙板总成
4. Remove the front compartment front lower cover panel assembly4. 拆卸机舱前下护板总成
5. Remove the rear floor front lower guard body5. 拆卸后地板前下护板本体
6. Drain the coolant from the temperature control system6. 排放温控系统冷却液
7. Remove the battery pack assembly7. 拆卸电池组箱总成
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1 Disconnect water pipes A and B from the battery pack assembly.断开水管A、B与电池组箱总成的连接。
2 Disconnect connectors C, D, and E from the battery pack assembly.断开接插件C、D、E与电池组箱总成的连接。
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3 Remove the fixing bolt ① and remove the grounding harness A.拆卸固定螺栓①,移开接地线束A。
Recommended tools: 10mm socket推荐工具:10mm套筒
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4 Use a high-voltage battery lifting tool to lift the battery pack assembly until it is slightly stressed.使用动力电池举升工具顶起电池组箱总成至轻微受力。
Special tools: high-voltage battery lifting tool, high-voltage battery lifting tool-support beam专用工具:动力电池举升工具、动力电池举升工具-支撑横梁
  Note:提示:
♦  Correctly align the high-voltage battery lifting tool with the battery pack assembly, and avoid fixing bolts as much as possible to avoid restrictions on disassembly and assembly.将动力电池举升工具正确对准电池组箱总成,且尽可能避开固定螺栓,避免拆装受限。
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5 Remove 1 fixing bolt ① and 6 fixing bolts ②.拆卸1颗固定螺栓①、6颗固定螺栓②。
Recommended tools: 15mm socket推荐工具:15mm套筒
  Note:提示:
♦  First loosen the fixing bolts diagonally.先对角拧松固定螺栓。
♦  The figure shows the disassembly on the right side as an example. The fixing bolts need to be removed on both sides at the same time.图示以右侧拆卸为例,需同时在两侧拆卸固定螺栓。
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6 Slowly lower the high-voltage battery lifting tool and remove the battery pack assembly A.缓慢降落动力电池举升工具,取下电池组箱总成A。
Special tools: high-voltage battery lifting tool, high-voltage battery lifting tool-support beam专用工具:动力电池举升工具、动力电池举升工具-支撑横梁
Installation procedure安装程序
1. Install the battery pack assembly1. 安装电池组箱总成
1 Install the high-voltage battery positioning tool to the bolt hole of the battery pack assembly on the vehicle body.安装动力电池定位工具到车身上的电池组箱总成螺栓孔。
Special tools: high-voltage battery positioning tool专用工具:动力电池定位工具
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2 Place the battery pack assembly A on the high-voltage battery lifting tool, and slowly raise the high-voltage battery lifting tool.将电池组箱总成A放置到动力电池举升工具上,缓慢升起动力电池举升工具。
Special tools: high-voltage battery lifting tool, high-voltage battery lifting tool-support beam专用工具:动力电池举升工具、动力电池举升工具-支撑横梁
3 When the installation position is about to be reached, adjust the position of the battery pack assembly and align the bolt mounting holes with the high-voltage battery positioning tool.在即将即将到达安装位置时,调整电池组箱总成位置,对准螺栓安装孔与动力电池定位工具。
Special tools: high-voltage battery positioning tool专用工具:动力电池定位工具
4 Raise the high-voltage battery lifting tool until the high-voltage battery fits the car body, and remove the high-voltage battery positioning tool.升起动力电池举升工具直至动力电池与车身贴合,拆卸动力电池定位工具。
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5 Install 6 fixing bolts ② and 1 fixing bolt ① and tighten them.安装6颗固定螺栓②、1颗固定螺栓①并紧固。
Recommended tools: 15mm socket推荐工具:15mm套筒
Torque requirement: 54-66N·m扭矩要求:54-66N•m
  Note:提示:
♦  The figure shows installation on the right side as an example. Fixing bolts need to be installed on both sides at the same time.图示以右侧安装为例,需同时在两侧安装固定螺栓。
♦  Tighten the fixing bolts diagonally to the specified torque.对角紧固固定螺栓到规定扭矩。
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6 Lower the high-voltage battery lift tool and remove.降落动力电池举升工具并移出。
Special tools: high-voltage battery lifting tool, high-voltage battery lifting tool-support beam专用工具:动力电池举升工具、动力电池举升工具-支撑横梁
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7 Connect the grounding harness A to the battery pack assembly, install the fixing bolt ① and tighten it.连接接地线束A到电池组箱总成,安装固定螺栓①并紧固。
Recommended tools: 10mm socket推荐工具:10mm套筒
Torque requirement: 6-10N·m扭矩要求:6-10N•m
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8 Connect water pipes A and B to the battery pack assembly.连接水管A、B到电池组箱总成。
9 Connect the battery pack assembly connectors C, D, and E to the battery pack assembly.连接电池组箱总成接插件C、D、E到电池组箱总成。
  Caution:注意:
♦  After connection, check whether the connector is firmly connected, and if not, reconnect it.连接后应检查接插件是否连接牢固,若否应重新连接。
2. Fill the battery temperature control system coolant2. 加注电池温控系统冷却液
3. Install the rear floor and front lower guard body3. 安装后地板前下护板本体
4. Install the front compartment front lower cover panel assembly4. 安装机舱前下护板总成
5. Install the right side skirt assembly5. 安装右侧裙板总成
6. Install the left side skirt assembly6. 安装左侧裙板总成
7. Connect the negative terminal of the 12V battery7. 连接蓄电池负极
8. Connect the diagnostic tool and perform reloading of the high-voltage battery system8. 连接诊断仪,执行动力电池系统重新加载
9. Land the vehicle, start the vehicle and drive off the lift, conduct road test inspection9. 降落车辆,起动车辆并驶离举升机,路试检查