Operation tips操作提示
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1. Dressing1. 着装
1 Please wear clean work clothes.请穿着清洁的工作服。
2 Be sure to wear labor protection equipment and wear a safety helmet when working under the vehicle.务必穿戴好劳保装备,在车下作业时必须佩戴安全帽。
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2. Vehicle protection2. 车辆保护
1 Before starting work, prepare the radiator grille cover, fender protectors, seat covers and floor mats.开始工作前,准备好散热器格栅罩、翼子板保护罩、座椅护罩以及地板垫。
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3. Safe operation3. 安全操作
1 When 2 or more technicians operate together, they must check each other's operating safety.当2名或2名以上技师一起操作时,必须互相检查操作安全性。
2 If you work in a high temperature and high pressure environment, or operate rotating, moving or vibrating parts, you must wear necessary protective equipment and be careful not to injure yourself or others.如果在高温高压环境下工作,或对旋转、移动或震动的零件进行操作,须佩戴必要的防护装备,更应注意不要使自己或他人受伤。
3 When jacking up the vehicle, safety brackets must be used to support the designated areas.当用千斤顶顶起车辆时,必须用安全支架支撑起指定部位。
4 Use appropriate safety equipment (jacks, lifts, hydraulic brackets) to lift or support the vehicle as appropriate.视情况使用适当的安全设备(千斤顶、举升机、液压托架)举升或支撑车辆。
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4. Prepare tools and measuring equipment4. 准备工具和测量设备
1 Before starting operation, prepare tool holders, special tools, measuring tools, oil and replacement parts.开始操作前,准备工具支架、专用工具、测量工具、油液和更换用的零部件。
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5. Disassembly and installation, disassembly and assembly operations5. 拆卸和安装、拆解和装配操作
1 Make the diagnosis after fully understanding the correct steps and the problem being reflected.在充分理解正确的步骤和反映的问题后进行诊断。
2 Before disassembling parts, check the overall condition, deformation and damage of the assembly.拆卸零件前,检查总成的总体情况、变形及损坏情况。
3 When the assembly structure is complex, records must be kept. For example, record the total number of all electrical connections, bolts, or hoses removed. Add mating marks to facilitate reassembling the components into their original positions. If necessary, temporarily mark the hose and its connections.当总成构造复杂时,须做好记录。例如,记录所有电气接头、螺栓的总数,或拆卸下来的软管总数。加上配合标记,以便把组件重新装配至原位。如有需要,可暂时标记软管及其接头。
4 If necessary, the disassembled parts should be cleaned and installed after thorough inspection.如有需要,应清洗拆卸下来的零件,彻底检查后进行安装。
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6. Removed parts6. 取下的零件
1 Disassembled parts must be placed in separate boxes to avoid confusion with new parts or contamination of new parts.拆卸下来的零件须放置在分开的盒子中,避免和新零件混淆,或污染新零件。
2 Non-reusable parts such as gaskets, O-rings and self-locking nuts should be replaced after disassembly.对于垫片、O型圈和自锁螺母等不可重复使用的零件,拆卸后应对其进行更换。
3 If required by the customer, the disassembled parts should be retained for customer inspection.如客户有要求,应保留拆卸下来的零件以备客户检查。
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7. Inspections after completion of work7. 完成工作后进行的检查
1 Make sure replacement parts are installed and tightened correctly.确保更换的零件正确安装、紧固。
2 Make sure that tools and materials used are not left in the front compartment, inside the vehicle or in the trunk.确保使用的工具和材料未留在前舱、车内和行李箱。
3 Check to make sure there are no fluid leaks.检查并确认没有液体泄漏。
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8. Pre-coated parts8. 预涂零件
1 Precoated parts are bolts and nuts that are coated with sealant sealant at the factory.预涂零件是指在工厂中就涂以密封锁止胶的螺栓和螺母。
2 If a pre-coated part is re-tightened, loosened or moved in any way, it must be re-coated with the prescribed locking compound.如果预涂零件被重新拧紧、拧松或以任何方式移动,则必须使用规定的锁止胶重新涂抹一次。
3 When using precoated parts again, be sure to remove the old locking glue and blow dry the parts using compressed air. Then apply an appropriate amount of new sealant sealant to the part.再次使用预涂零件时,务必清除旧的锁止胶,并使用压缩空气吹干零件。然后将适量新的密封锁止胶涂抹在该零件上。
4 Some sealants cure slowly and you may need to wait a while.一些密封锁止胶固化比较慢,您可能需要等待一定时间。
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9. Pads9. 衬垫
1 If necessary, apply sealant to the gasket to prevent leaks.必要时,在衬垫上涂抹密封胶以防泄漏。
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10. Bolts, nuts and screws10. 螺栓、螺母和螺钉
1 Strictly adhere to all torque requirements for fasteners and always use a torque wrench.严格遵守所有关于紧固件的扭矩要求,务必使用扭矩扳手。
2 When tightening bolts and nuts, make sure there are no foreign objects (burrs, paint, etc.) accumulated under the bolts and nuts.紧固螺栓和螺母时,确保螺栓和螺母下部没有存积异物(毛刺、油漆等)。
3 When disassembling nuts or bolts, please follow the following basic principles: loosen them diagonally in several steps from outside to inside. If there are special regulations, please operate in accordance with the regulations.拆卸螺母或螺栓时,请按照下列基本原则:由外向内,斜对角方向分多次旋松。若有特别规定,请按规定操作。
4 When tightening nuts or bolts, please follow the following basic principles: pretighten multiple times from the inside to the outside, diagonally. If there are special regulations, please operate in accordance with the regulations.紧固螺母或螺栓时,请按照下列基本原则:由内向外,斜对角方向分多次预紧。若有特别规定,请按规定操作。
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11. Fuse11. 保险丝
1 When checking the fuse, check to make sure that the fuse wire has not blown.检查保险丝时,检查并确认保险丝的金属丝未熔断。
2 When replacing a fuse, you must use a fuse with the same current rating.更换保险丝时,必须使用额定电流相同的保险丝。
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12. Clip12. 卡扣
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13. Clip reading13. 卡扣识读
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1 This manual distinguishes the claws, guide pins, clips, and clips encountered during the disassembly process, and they are reflected in the pictures in the manual, as shown on the left:本手册对拆解过程中遇到的卡爪、导销、卡子、卡扣做了区分,并在手册配图中进行了体现,如左图所示:
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